DG50 Manual

WG1C LASER DIAMETER GAUGE

Datasheet

The WG1C Laser Diameter Gauge continuously measures the diameter of thin cylindrical objects, typically wires or fibres.

The laser diffraction wire gauge consists of one or two measuring heads and an industrial computer based control unit. Distance between measuring head and the control unit can be up to 100 m.

Working principle:

The work piece to be measured is illuminated by a laser beam and the resulting diffraction pattern is detected by a CCD sensor array. The detector signal is digitised and evaluated by the Digital Signal Processor of the measuring head electronics.

The main functions of the equipment are the following:

Measurement:                    Continuous contact-less measurement and display of the outside diameter of the object

Display:                             Digital and chart recorder type display of actual and averaged diameters in mm and mg/200 mm units along with Cp and Cpk statistical data

Software::                         Statistical data evaluation and archiving software for handling the data of measured spools

Analogue output:               4-20 mA analogue output signal proportional to the measured diameter (e.g. for chart-recorder) (optional).


Special versions:

·        XY measuring head for measuring oval objects

·        Multiple Measuring Heads with one Control Unit

·        Custom designs and individual software development

·        Interface to spooling/drawing unit for automatic start and stop of spool evaluation

Typical applications:

·        Measurement of tungsten an molybdenum wires

·        Measurement of copper wires with and without insulating layer

Technical Specification

Measuring Head

Nominal measuring range .................................................. 10 - 300 mm[1]

Resolution of size display ........................................................  0.01 mm

Relative reproducibility........................................................ +/- 0,15 % *
Achievable measuring accuracy........................................... +/- 0,2 % **
Measuring rate ............................  ca. 50 individual measurements/sec***

Ambient temperature .................................................  +10 oC ... +40 oC

Ambient humidity .................................................................  max 85 %

Temperature variation ....................................................  max 5 oC/hour

Required mechanical position accuracy of the object ..................  ±1 mm

Mounting direction ........................................................................  any

Degree of protection ...................................................................  IP 50


Control unit

Enclosure ................................................................................  RITTAL type AE 1360

Degree of protection ..........................................................................................  IP 54

Outside dimensions ..................................................................  600 x 600 x 350 mm

Weight ........................................................................................................  c.a. 45 kg

Power supply voltage .............................................................................  230V, 50 Hz

Power consumption ..................................................................................  ca. 350 VA

Shock protection ..............................................................................   Protective earth

Ambient temperature ....................................................................... +10 oC ... +40 oC

Ambient humidity ........................................................................................  max 85 %

Temperature variation ......................................................................  max. 10 oC/hour

Industrial PC:

Type:                                                   IPC WS-843W
CPU:                                                   Pentium
Ò MMX 233 MHz
System Memory                                  64 MB
Drives:                                                 1 Floppy + 1 HDD
Display:                                               12.1” colour TFT LCD display
                                                            with back lighting
Resolution:                                          800 x 600
Keyboard:                                            49+10 keys membrane keyboard
Pointing device                                    Touch Pad
Operating system:                              Windows 95/98/ME

Analogue Outputs (optional)

Output range:                                      4 to 20 mA current loop
                                                            (other values optional)
Output drive current:                          
± 5 mA (max)
Current loop excitation voltage:          + 8 V (min), 36 V (max)
Settling time:                                      
£ 60 ms

 

                                                                   ã Cortex Ltd. 2002



[1] In case of tungsten wire this corresponds approx. to 0.3 – 272 mg/mm

*               3 sigma in case of standing wire averaged by 5

**             In case of standing wire averaged by 5 calibrated to reference standard

***            No average.