DG50 Manual

DG50C LASER DIAMETER GAUGE

Datasheet

The DG50C Laser Diameter Gauge is primarily used for fast, accurate and contact-less measurement of the outside diameter of cylindrical or oval objects in the nominal size range of 1 to 50 mm. The object to be measured may be opaque or transparent (e.g. glass or plastic) and may move longitudinally (for example on a drawing line) or transversely (measurement of machined parts or CFL tubes).

The main functions of the equipment are the following:

Measurement:                    Continuous contact-less measurement and display of the outside diameter of the object

Classification:                    Classification of the object according to the measured diameter and the programmed nominal diameter and tolerances

Sorting:                             The equipment provides 230V 50 Hz solid state relay outputs for max 5 sorting actuators. In case of continuos manufacturing technologies (drawing line) a reference signal is taken from the cutter.

SPC software::                  Statistical data evaluation and archiving software with chart recorder type display (optional)

PID control output:            4-20 mA analogue PID current signal for controlling the technological process (optional).

Proportional analogue

output:                              4-20 mA analogue output signal proportional to the measured diameter (e.g. for chart-recorder) (optional).


Further Options:

·        Water cooling attachment (for hot production areas)

Versions:

·        XY measuring head for measuring oval objects

·        Multiple Measuring Heads with one Control Unit

·        Custom designs and individual software development

Special Versions and Options for Glass industry applications:

·        Compact fluorescent light (CFL) glass tube measurement and sorting

·        Measurements of knots and stones (lead glass)

·        End tilt and length measurement of glass tubes

·        Vision system for checking the bow (curvature) of cut up lead glass tubes

Technical specification

Measuring Head

Nominal measuring range .....................................................  1 - 50 mm

Accuracy ...........................................................................  ± 0.01 mm

Resolution ...........................................................................  0,001 mm

Measuring rate ................................................  200 measurements/sec[1]

Outside dimensions ...............................................  912 x 130 x 240 mm
    long version.................................................... 1045 x 130 x 240 mm[2]

Weight ................................................................................. c.a. 13 kg

Ambient temperature ................................................  +10 oC ... +40 oC[3]

Ambient humidity .................................................................  max 85 %

Temperature variation ..................................................  max 10 oC/hour

Mounting direction ........................................................................  any

Degree of protection ...................................................................  IP 54

Laser:

    Power ...........................................................................  max. 5 mW

    Wavelength ....................................................  670 nm ± 10 nm (red)

    Safety Class ..............................................................................  3A

    Cooling .......................................................................  Peltier cooler


Control unit

Enclosure ................................................................................  RITTAL type AE 1360

Degree of protection ..........................................................................................  IP 54

Outside dimensions ..................................................................  600 x 600 x 350 mm

Weight ........................................................................................................  c.a. 45 kg

Power supply voltage .............................................................................  230V, 50 Hz

Power consumption ..................................................................................  ca. 350 VA

Shock protection ...............................................................................  Protective earth

Ambient temperature ......................................................................  +10 oC ... +40 oC

Ambient humidity ........................................................................................  max 85 %

Temperature variation ......................................................................  max. 10 oC/hour

Industrial PC:

Type:                                                   IPC WS-843W
CPU:                                                   Pentium
Ò MMX 233 MHz
System Memory                                  64 MB
Drives:                                                 1 Floppy + 1 HDD
Display:                                               12.1” colour TFT LCD display
                                                            with back lighting
Resolution:                                          800 x 600
Keyboard:                                            49+10 keys membrane keyboard
Pointing device                                    Touch Pad
Operating system:                              Windows 95/98/ME

Analogue Outputs (optional)

Output range:                                      4 to 20 mA current loop
                                                            (other values optional)
Output drive current:                          
± 5 mA (max)
Current loop excitation voltage:          + 8 V (min), 36 V (max)
Settling time:                                      
£ 60 ms

I/O (optional)

Digital input:                                        16 optically isolated inputs
Digital output:                                      16 optically isolated outputs


Typical applications

Fig. 1: Measurement on a drawing line

Fig. 2: Measurement of machined parts or CFL tubes

Fig. 3: Simultaneous measurement of several objects

Fig. 4: Measurement of oval objects

 

                                                                            ã Cortex Ltd. 2002



[1] For higher accuracy up and down measurements are averaged, giving an effective measuring rate of 100 measurements/sec

[2] Longer version is for hot objects with sender-receiver distance of 400 mm. In case of a water cooler attachment the height is 140 mm.

[3] May be higher in case of water cooling, depending on cooling water temperature.